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Custom Hydraulic Manifold Solution for Construction Machinery Application

2023-11-07

Project Background

A European construction equipment manufacturer required a custom hydraulic manifold for a heavy-duty mobile machine. The manifold needed to integrate multiple valve functions within a compact block while operating under high pressure and continuous load conditions.

Technical Challenges

Complex internal oil passages with multiple cross-drilled holes
High working pressure and strict sealing requirements
Tight tolerance requirements to ensure reliable valve installation

Our Solution

Our engineering team reviewed the application conditions and optimized the machining process for complex oil channels. Using multi-axis CNC machining and controlled deep-hole drilling, we ensured accurate alignment of internal passages and stable surface quality of valve cavities.

Results

Stable performance under high-pressure operation
Improved system reliability and reduced leakage risk
Successful transition from prototype to batch production

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