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Dongguan Zhongwei Metal Products Co., Ltd tomas@cncmachiningg.com 86--13532691413

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Hydraulic Engineer Hydraulic Manifold Valve Aluminum Steel Hydraulic Valve

Product Details

Place of Origin: Guangdong, China

Brand Name: Zhongwei

Certification: ISO9001:2015, ISO13485:2016

Model Number: OEM-124

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: According to customer requirements

Delivery Time: 8-15 work days

Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability: 10000Pcs/ Month

Get Best Price
Product Details
Highlight:

Engineer Hydraulic Manifold Valve

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Aluminum Hydraulic Manifold Valve

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Aluminum Steel Hydraulic Valve

Product Name:
Hydraulic Manifold Valve
Material Capabilities:
Aluminum, Brass, Stainless Steel, Steel Alloys
Type:
Broaching, Drilling, Laser Processing, Milling, Other Processing Services, Turning
Service:
CNC Turning, CNC Milling, Laser Cutting, Bending, Stamping
Product Name:
Hydraulic Manifold Valve
Material Capabilities:
Aluminum, Brass, Stainless Steel, Steel Alloys
Type:
Broaching, Drilling, Laser Processing, Milling, Other Processing Services, Turning
Service:
CNC Turning, CNC Milling, Laser Cutting, Bending, Stamping
Product Description
Advantages of Custom Aluminum and Steel Hydraulic Manifolds by Our Company
I. Multi-Dimensional Customization Advantages: Precisely Matching Diverse Customer Requirements
  1. Support for "Blueprint/Image-Based Customization": 1:1 Restoration of Visual Requirements

    Whether customers provide 2D engineering blueprints (in formats such as CAD or DWG), 3D model drawings (in formats such as SolidWorks or UG), or clear physical images of manifolds, we can achieve accurate interpretation and 1:1 restoration.

  2. "Function-Oriented Customization": In-Depth Adaptation to Core Hydraulic System Needs

    We do not merely replicate structures; instead, we optimize designs based on the specific hydraulic functions required by customers (e.g., high-pressure relief, precise speed regulation, bidirectional pressure retention, multi-cylinder synchronization control, etc.):

  • For "high-pressure bearing" needs (e.g., main manifolds for hydraulic presses), steel is prioritized as the material. The wall thickness of internal channels is increased (≥10mm), and the seal groove structure is reinforced, enabling pressure resistance of over 31.5MPa.
  • For "lightweight speed regulation" needs (e.g., manifolds for small construction machinery), aluminum is used. The oil circuit layout is optimized (with smooth corners and small-diameter channels) to reduce oil flow resistance and improve speed regulation accuracy.

    We can integrate multiple valve groups (e.g., solenoid valves, throttle valves, relief valves) into one manifold based on function complexity, reducing external pipelines by more than 60% and avoiding function delays or pressure losses caused by redundant pipelines.

  1. "Application-Scenario-Oriented Customization": Ensuring Durability in Harsh Environments

    We match materials and processes to the characteristics of different application scenarios to ensure long-term stable operation of manifolds:

  • Lightweight/mild corrosion scenarios (e.g., food machinery, medical equipment): Aluminum manifolds are selected. Their natural oxide film (Al₂O₃) resists mild acid-base environments (e.g., cleaning fluids in food processing, outdoor dew) without the need for additional plating. Additionally, aluminum has a high damping coefficient, reducing vibration transmission and meeting low-noise requirements.
  • High-pressure/heavy-load/harsh scenarios (e.g., mining machinery, metallurgical equipment, marine systems): Steel manifolds (made of 45# steel or 27SiMn steel) are used. Surface treatments such as nitriding (to achieve a surface hardness of HV800+) can be applied to enhance wear resistance, or chrome plating to improve seawater corrosion resistance. These manifolds also withstand high temperatures above 300℃ and resist impact loads (e.g., instantaneous pressure from hydraulic hammers).
  • Scenario-specific structural optimizations: Heat dissipation grooves are designed for high-temperature scenarios, and the mounting flanges of manifolds (aluminum or steel) are thickened for high-vibration scenarios to further improve environmental adaptability.
  1. "Hydraulic Schematic-Based Customization": Optimizing Oil Circuit Logic to Improve System Efficiency

    Directly based on the hydraulic schematics provided by customers (including oil flow direction, flow parameters, and valve group models), we use 3D oil circuit simulation technology to plan internal channels, avoiding dead zones and eddy currents in the oil circuit. This reduces oil flow resistance by 20%-30% and minimizes pressure loss.

    Targeted optimizations are made for core requirements in the schematic (e.g., rapid commutation, high-flow delivery, micro-speed regulation):

  • For "rapid commutation", the distance between the valve group and oil ports is shortened (≤50mm), achieving a response time of ≤0.3s.
  • For "high-flow delivery", the diameter of the main oil channel is increased (up to φ50mm) to match the needs of high-flow systems.
  • For "micro-speed regulation", the throttle valve mounting position is placed close to the actuator interface to improve regulation accuracy.
  1. "Sample-Based Customization": 1:1 Replication + Performance Upgrading, Balancing Compatibility and Durability

    We perform 3D scanning and modeling of old manifold samples (whether aluminum or steel) provided by customers, achieving 1:1 restoration of dimensions and appearance details (e.g., engraved markings, original structure before wear repair). This ensures direct compatibility with the customer’s existing equipment after replacement, without the need to modify the mounting structure.

    Performance upgrades can be implemented during replication as needed: for example, upgrading old aluminum manifolds to steel (to improve pressure resistance), or performing surface restoration (e.g., chrome plating, bushing insertion) on worn steel samples, extending their service life by 3-5 times. This solves customers’ dual challenges of "difficulty in sourcing spare parts for old equipment" and "need for performance improvement".

II. Core Outcomes Achievable After Customization: Multi-Dimensional Optimization of Performance, Cost, and Maintenance
  • Precise Performance Compliance: Aluminum manifolds are suitable for medium-low pressure systems (≤21MPa) and meet lightweight requirements (reducing weight by 60%-70% compared to steel). Steel manifolds are suitable for high-pressure systems (≥31.5MPa), withstanding impact and high temperatures. The leakage rate of both types is controlled at ≤0.1L/min, ensuring stable pressure and flow in the hydraulic system.
  • Improved Installation Efficiency: Custom manifolds fully match the customer’s equipment and valve groups, enabling "ready-to-install" use. This shortens the equipment assembly cycle by more than 50% and eliminates the need for on-site machining or adjustments.
  • Long-Term Cost Optimization: The integrated design reduces the usage of pipe fittings and pipelines, lowering long-term maintenance costs (the maintenance cycle is extended to 6-12 months, twice that of standard manifolds). Aluminum manifolds reduce power consumption of mobile equipment, while steel manifolds reduce replacement frequency caused by material failure, resulting in lower long-term operating costs.
  • Scenario-Specific Durability Assurance: The scenario-tailored materials and processes ensure the service life of manifolds matches application needs — aluminum manifolds have a service life of 3-5 years in mild corrosion scenarios, while steel manifolds last 5-10 years in harsh environments, reducing downtime losses from frequent replacements.
Hydraulic Engineer Hydraulic Manifold Valve Aluminum Steel Hydraulic Valve 0
Item Custom Manifolds
Quality Control 100% inspection, provide inspection reports
Testing Pressure testing, Flow rate testing, Leak testing
Thread Type NPT, BSPP, SAE, UN, Metric
Size and Port As Customer's Drawing
MOQ 100PCS
Hydraulic Engineer Hydraulic Manifold Valve Aluminum Steel Hydraulic Valve 1